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How Cooling Tower Works in Power Plant

Views: 0     Author: Lisa     Publish Time: 2025-11-24      Origin: Site

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How a Cooling Tower Works in a Power Plant


In a thermal power plant (coal, gas, nuclear, biomass), the main job of the cooling tower is to remove waste heat from the plant’s condenser and release it safely into the atmosphere.


It does not handle radioactive materials (in nuclear plants the cooling tower only cools clean water from the secondary side).


1. Heat Source: Steam Turbine Cycle


A power plant produces electricity using the Rankine cycle:


1. Boiler/steam generator makes high-pressure steam.

2. Steam spins a turbine to generate electricity.

3. Used steam (low pressure) must be condensed back to water so the cycle can repeat.


To condense the steam, the plant needs something cold → a cooling water supply.


2. The Condenser (Where Heat Leaves the Steam)


Inside the condenser:


* Exhaust steam from the turbine flows around tubes.

* Cooling water flows inside those tubes.

* Steam condenses into water after dumping its heat into the cooling water.


Result:

Cooling water becomes hot, and must be cooled back down → this is the cooling tower’s job.


3. Cooling Tower (Heat Rejection to Atmosphere)


A cooling tower removes heat through evaporative cooling—just like sweat evaporating from skin.


Steps inside the tower:


(A) Hot water enters at the top


Water from the condenser arrives  hot  (often around 30–40°C / 86–104°F).


(B) Water trickles downward


Nozzles spray the hot water over fill media that increases surface area.


(C) Air moves upward


Two types of towers:


Natural draft (the huge hyperbolic towers)→ warm air rises on its own.

Mechanical draft (industrial fans) → fans pull/push air.


As the air flows up, a small portion of water evaporates, removing heat from the remaining water.


(D) Cooled water collects in the basin


After losing heat, water collects at the bottom at about:


~20–30°C (68–86°F)


(E) Pumps send cooled water back to the condenser


4. Natural Draft Hyperbolic Cooling Towers (the big iconic ones)


These towers rely on:


* Warm moist air naturally rising

* Their hyperbolic shape which accelerates the upward airflow

* No fans → very energy efficient for large power plants


The visible smoke from the top is just water vapor, NOT smoke or radiation.






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