We Provide Cooling Tower Solution
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Product Description
The fully steel modular cooling tower is an industrial heat exchange equipment with magnesium-aluminum-zinc coated steel as the core material. It utilizes a fan to drive direct contact between air and water in the filler, achieving efficient heat dissipation through the principle of evaporative heat transfer. Its modular design includes components such as fans, motors, and water distribution systems, supporting flexible customization and rapid installation. It is suitable for industries including power generation, chemical processing, metallurgy, and HVAC refrigeration.
Mach cooling can provide customers with a variety of cooling equipment and processes, which mainly include closed-circuit cooling towers, open cooling towers, air coolers, and industrial water tanks. At the same time, it produces and operates various specifications of cooling tower packing, cooling tower fans, cooling tower motors, reducers, and other fiberglass cooling tower accessories. It also undertakes cooling tower renovation and maintenance services. The company's products can be widely applied in areas such as high-speed railways, precision air conditioning, metallurgy and forging, oil and power, chemical and pharmaceutical industries, and heat treatment.
Magnesium-aluminum-zinc plating material is adopted, which has corrosion resistance 6 times that of ordinary steel, high structural strength, and excellent stability under heavy load and pressure.
Through the design of small air volume and low noise, the energy consumption is reduced, the production and waste processes are pollution-free, and the materials can be recycled, which is in line with the concept of sustainable development.
The service life is up to 25 years (twice that of FRP), which reduces the replacement frequency and reduces the long-term use cost.
The space in the tower is large, the components are standardized, which supports rapid disassembly and relocation, and the closed circulation design avoids pipeline blockage and reduces maintenance difficulty.
Multi-step spraying technology combined with high-efficiency packing has obvious heat dissipation effect and uniform cooling, which meets the high load demand.
The cooling tower is designed to fit container dimensions and can be divided into two pallets: one for the motor section and one for the main body of the cooling tower. Upon arrival at the site, it only requires securing the fan part. This design makes installation very convenient.
You can also choose to purchase the cooling tower in knock-down form and assemble it on-site.
Low-speed aluminum alloy fan paired with a gear reducer, ensuring smooth operation and noise levels below 60 dB(A). The motor is available in explosion-proof or energy-efficient models, supporting multi-speed adjustment with energy savings up to 50%. Motor upgrades to Siemens or WEG motors are compatible. |  |
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The metal frame is hot-dip galvanized steel, which has corrosion resistance and aging resistance, and can withstand typhoon and earthquake of magnitude . It can be upgraded to 304 stainless steel or 316 stainless steel.The top is equipped with a fan system, and the bottom is a water collection tray, which has both water distribution and storage functions. |
PVC Fillers:Flame-retardant and corrosion-resistant. The two-sided raised dot design enhances the water film formation capability, improving heat exchange efficiency by more than 20%. Gravity Water Distribution:No high-pressure nozzles are required. The water distribution is even and less prone to clogging, reducing energy consumption. |  |
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The standard frame is made of hot-dip galvanized steel, with optional upgrades to 304 stainless steel or 316L stainless steel materials. Hot-dip galvanized steel has many outstanding advantages. It has excellent corrosion resistance. The zinc layer reacts with oxygen to form a zinc oxide film, which protects the steel. Moreover, zinc has self-healing properties. It has a long service life and can adapt to a variety of harsh environments, which reduces maintenance costs. In terms of physical properties, it has high strength to bear large loads and good toughness to withstand impacts and vibrations. In terms of appearance, it has a smooth and flat surface with a lasting color. It is also cost-effective. Although the initial cost is slightly higher, the overall cost is low and it can improve efficiency. In addition, it is environmentally friendly and energy-saving. The steel can be recycled, the production process is relatively environmentally friendly, and it reduces pollutant emissions. |
Made of 304 stainless steel, they can adapt to relatively harsh operating environments, making them an ideal cooling tower construction material resistant to changing environmental conditions. They also withstand aging caused by ultraviolet rays, offer strong corrosion resistance, and ensure the overall service life of the equipment. |  |
We can provide customized services.
Optional Accessories
Circulating Water Pump / Control Cabinet System / Water Tank / Stainless Steel Housing and Frame / Fasteners (304/316L) / Dual-speed Motors and Variable Frequency Motor Anti-freeze Heaters/Siemens Motor/ Wango Motor/FRP Material Fan/Customized voltage
Number | Model | Dimensions(mm) L*W*H | Water Inlet/Outlet(DN) | Motor | Fan |
1 | AFMA-60 | 2040*2040*2900 | DN80/DN100 | 1.5KW-8P | 12# |
2 | AFMA-80 | 2040*2040*2900 | DN100/DN125 | 2.2KW-8P | 15# |
3 | AFMA-100 | 2540*2540*3100 | DN125/DN150 | 3KW-8P | 15# |
4 | AFMA-125 | 2040*4040*3100 | DN80*2/DN100*2 | 1.5KW-8P*2 | 12#*2 |
5 | AFMA-150 | 2040*4040*3100 | DN100*2/DN125*2 | 2.2KW-8P*2 | 15#*2 |
6 | AFMA-200 | 2540*5040*3100 | DN125*2/DN150*2 | 3KW-8P*2 | 15#*2 |
7 | AFMA-250 | 2040*6040*3100 | DN100*3/DN125*3 | 2.2KW-8P*3 | 15#*3 |
8 | AFMA-300 | 2540*7540*3100 | DN125*3/DN150*3 | 3KW-8P*3 | 15#*3 |
9 | AFMA-400 | 2540*10040*3100 | DN125*4/DN150*4 | 3KW-8P*4 | 15#*4 |
Note :The specific parameters and dimensions shall be in accordance with our proposed solution.
| Customer Requirement Communication and Confirmation Form | |
| Design Parameters | Technical Parameters of the Equipment to be Cooled or Process Water |
| Design Conditions | Communication and Confirmation: ① Cooling water flow rate ② Inlet water temperature ③ Outlet water temperature ④ Wet-bulb temperature of the ambient air in the area of use ⑤ Cooling medium for the fluid (Special design and selection are required if the fluid is not pure water) |
| Purpose of Use | Clarify the purpose of use, and select specialized equipment according to the different objects to be cooled. |
| System Conditions | Determine whether the system condition is a closed and pressurized system or an open-to-atmosphere system. |
| Installation Site | Communicate about the installation site and evaluate the equipment compatibility conditions: ① A well-ventilated and clean location, ensuring that the air intake of the cooling tower is not affected; ② Try to avoid locations with dust, acidic exhaust, high-temperature exhaust, and excessive water vapor; ③ Avoid having the intake side of the cooling tower too close to walls or obstructions; ④ Avoid having walls or obstructions that are higher than the cooling tower; Note: If it is not possible to meet the above installation site standards, the company can carry out special design and treatment. |
| Noise Control | Communicate the noise restrictions of the area, conduct a noise analysis based on the different noise requirements of various regions, and carry out specialized design and selection. |
| Other Requirements | Communicate and confirm other requirements: ① Voltage and frequency requirements ② Water quality requirements ③ Wind pressure load ④ Seismic load ⑤ Snow load ⑥ Physical properties of the fluid (for occasions other than water) |
| Transportation Conditions | Communicate with the customer about transportation needs. Due to height restrictions during transportation, the cooling tower can be transported as a complete unit (some tower models may need to be transported in parts). |
Note: If there are any other special requirements, please consult and communicate with our company's sales personnel.
Square modular combined cooling tower is widely used in many fields. The following are its main application fields: industrial field, petrochemical industry, metallurgical industry, electric power industry, commercial building, air conditioning system: data center, refrigeration industry, food processing, pharmaceutical industry, environmental protection field. In addition, the square counter-current cooling tower is also widely used in the large water circulation system of petroleum, chemical industry, metallurgy, power generation and other enterprises.
For full container shipping（FCL）, we usually wrap the items with bubble film; for less-than-container-load (LCL) shipping, we use wooden crates.
12 months after B/L date.If it was proved due to the quality problem,we will bear all cost for replace during quality
guarantee time.
The full steel counterflow cooling tower is a counterflow cooling tower whose main structure is made of full steel. A counterflow cooling tower refers to a cooling tower in which water flows downward through the packing inside the tower, while air flows upward, creating a counterflow condition.
Regular maintenance is crucial for optimal performance. Key maintenance tasks include:
All-steel material can resist corrosion and high temperature, prolong the service life of equipment, be suitable for harsh environment and reduce maintenance cost.
According to the cooling water volume, temperature difference, environmental conditions and site size, we can provide customized solutions to meet specific needs.
Ensure a stable foundation and good ventilation, follow the installation guidelines, and recommend that it be operated by a professional team to ensure safety and performance.
Proper Water Flow: Ensure proper water distribution to prevent stagnant areas where algae can thrive.
The service life of an all-steel cooling tower is relatively long, usually over 20 years. However, the exact lifespan depends on the operating environment and maintenance conditions.
