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Product Description
Mach Cooling’s square counterflow cooling towers, part of the AF series, are energy-efficient cooling solutions designed for industrial and commercial applications. Featuring a counter-flow design with a lifespan of 15-20 years with proper maintenance, these towers use high-strength FRP materials for corrosion resistance and durability. Ideal for petrochemical, metallurgical, power, and HVAC systems, they offer low noise, low maintenance, and high thermal efficiency. Compare with our basinless liquid cooling towers for alternative configurations.
The square counterflow cooling tower achieves efficient heat exchange through a counter-flow mechanism:
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Compact and lightweight, blending seamlessly with modern buildings and adaptable to various site layouts.
Optimized steam and water matching with trapezoidal wave packing and wing fans for superior heat exchange efficiency.
High-strength FRP body resists corrosion, aging, and extreme conditions (Richter 8 earthquake, 12-level typhoon, 200 kg/m² snow load).
Specialized motor, fan, and noise elimination technology keep noise levels below 60 dB(A), ideal for noise-sensitive areas.
Energy-saving motors and internal circulation reduce power consumption by up to 30% compared to similar products.
High-efficiency water collector reduces water drift to less than 0.01%, minimizing environmental impact.
Galvanized steel frame with anti-corrosion paint (upgradable to 304/316 stainless steel) ensures long-term durability.
Tower StructureHot-dip galvanized steel frame (upgradable to 304/316 stainless steel) resists corrosion and withstands extreme conditions. Includes a fan system and water collection tray for distribution and storage. |
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Filler SystemPVC or point wave plate fillers with convex design enhance water film formation and heat exchange efficiency, reducing water splash. |
Water Distribution SystemPool-type or gravity nozzle design ensures even water distribution at low pressure, using corrosion-resistant galvanized steel or ABS materials. |
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Water Collecting DeviceInverted "N" shaped or Evapco eliminator reduces water loss to less than 0.01% by separating moisture from humid air. |
Fan and Drive AssemblyLow-speed aluminum alloy fan with gear reducer ensures noise levels below 60 dB(A). Supports multi-speed motors (Siemens/WEG compatible) for up to 50% energy savings. |
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| Model | Water Flow Rate (m³/h) | Length (mm) | Width (mm) | Height (mm) | Fan Diameter (mm) | Motor Power (kW) | Dry Weight (kg) | Operating Weight (kg) | Noise dB(A) at 16m |
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| AF-50 | 50 | 2060 | 2060 | 3650 | 1200 | 1.5 | 463 | 900 | 26 |
| AF-60 | 60 | 2260 | 2260 | 3650 | 1200 | 1.5 | 555 | 1080 | 32 |
| AF-80 | 80 | 2400 | 2400 | 3850 | 1600 | 2.2 | 740 | 1440 | 42 |
| AF-100 | 100 | 2800 | 2800 | 4050 | 1800 | 4 | 1020 | 1810 | 43 |
| AF-125 | 125 | 3020 | 3020 | 4050 | 1800 | 4 | 1270 | 2230 | 44 |
| AF-150 | 150 | 3260 | 3260 | 4050 | 2000 | 5.5 | 1530 | 2700 | 45 |
| AF-200 | 200 | 3620 | 3620 | 4760 | 2800 | 7.5 | 2040 | 3670 | 47 |
| AF-250 | 250 | 4120 | 4120 | 4860 | 2800 | 7.5 | 2398 | 4240 | 49.5 |
| AF-300 | 300 | 4510 | 4510 | 5160 | 3400 | 11 | 3760 | 6290 | 50 |
| AF-400 | 400 | 5260 | 5260 | 5300 | 4200 | 15 | 5800 | 9200 | 52.5 |
| AF-500 | 500 | 5760 | 5760 | 5450 | 4600 | 22 | 6480 | 9600 | 53.5 |
| AF-600 | 600 | 6260 | 6260 | 5450 | 4600 | 22 | 7760 | 12780 | 55.5 |
Select a well-ventilated site free from heat sources or obstructions for optimal airflow.
Verify the site’s load-bearing capacity to support the tower’s weight.
Ensure foundation construction aligns with supplier specifications, with a maximum elevation error of ±5mm.
Maintain spacing between towers or buildings at least equal to the tower’s largest diameter, with extra space for ultra-low noise models.
Design pool depth, outlet, and discharge pipes based on specific requirements if constructing independently.
Avoid open flames or welding near the tower; take precautions if necessary.
Before operation, confirm secure foundation connections, lubricate components, and check wiring.
Assign professional operators for regular inspections and maintenance logging.
Cover the tower with a tarpaulin during extended downtime to protect components.
Cools process fluids in refineries and chemical plants for operational efficiency.
Manages heat during smelting and forging to ensure equipment stability.
Supports cooling for power plants to enhance turbine performance.
Provides efficient cooling for large-scale air conditioning systems in buildings.
Ensures reliable cooling for server equipment to maintain optimal performance.
Cools equipment during production for consistent quality and efficiency.
Regularly clean dust, debris, and scale from the tower body, packing, and water distribution system to maintain efficiency.
Use treated water to prevent scaling and corrosion in the packing and water distribution components.
Inspect fan operation for noise or vibration, lubricate components, and ensure proper belt tension.
The tower body is made of high-strength FRP, offering corrosion resistance, aging resistance, and durability. Packing is typically PVC, ensuring excellent heat exchange performance.
Installation takes 1-2 days for smaller models and 3-5 days for larger ones, depending on site conditions. Mach Cooling provides detailed installation guidance.
Maintenance costs are low due to the durable FRP materials and simple structure. Regular cleaning and inspections minimize expenses.
The tower features a low-speed fan and noise reduction technology, keeping noise levels below 60 dB(A). Ultra-low noise models are available for sensitive environments.
The cooling effect depends on water volume, inlet/outlet temperatures, and ambient conditions. Mach Cooling customizes models to meet specific cooling requirements.
Yes, Mach Cooling offers customization of size, cooling capacity, materials, and color to suit various applications.
With proper maintenance, the lifespan is typically 15-20 years, thanks to corrosion-resistant FRP and durable components.
Operating costs are low due to energy-saving fans and motors (up to 30% power savings) and minimal maintenance requirements.
Mach Cooling offers comprehensive after-sales support, including technical consultation, installation guidance, maintenance training, and spare parts supply.
