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Fully Steel Modular Cooling Tower System

  • AFMB

  • MACH

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Product Description

1180x任意版头6

The fully steel modular cooling tower is an industrial heat exchange equipment with magnesium-aluminum-zinc coated steel as the core material. It utilizes a fan to drive direct contact between air and water in the filler, achieving efficient heat dissipation through the principle of evaporative heat transfer. Its modular design includes components such as fans, motors, and water distribution systems, supporting flexible customization and rapid installation. It is suitable for industries including power generation, chemical processing, metallurgy, and HVAC refrigeration.

Mach cooling can provide customers with a variety of cooling equipment and processes, which mainly include closed-circuit cooling towers, open cooling towers, air coolers, and industrial water tanks. At the same time, it produces and operates various specifications of cooling tower packing, cooling tower fans, cooling tower motors, reducers, and other fiberglass cooling tower accessories. It also undertakes cooling tower renovation and maintenance services. The company's products can be widely applied in areas such as high-speed railways, precision air conditioning, metallurgy and forging, oil and power, chemical and pharmaceutical industries, and heat treatment.


Fully Steel Modular Cooling Tower System Video



Fully Steel Modular Cooling Tower System Main Features


  • Corrosion resistant and high-strength

    • Magnesium-aluminum-zinc plating material is adopted, which has corrosion resistance 6 times that of ordinary steel, high structural strength, and excellent stability under heavy load and pressure.

  • Energy conservation and environmental protection

    • Through the design of small air volume and low noise, the energy consumption is reduced, the production and waste processes are pollution-free, and the materials can be recycled, which is in line with the concept of sustainable development.

  • Long life and low cost

    • The service life is up to 25 years (twice that of FRP), which reduces the replacement frequency and reduces the long-term use cost.

  • Convenient and efficient maintenance

    • The space in the tower is large, the components are standardized, which supports rapid disassembly and relocation, and the closed circulation design avoids pipeline blockage and reduces maintenance difficulty.

  • Uniform and stable heat dissipation

    • Multi-step spraying technology combined with high-efficiency packing has obvious heat dissipation effect and uniform cooling, which meets the high load demand.



Fully Steel Modular Cooling Tower System Main Parts


  • Fan and Drive Assembly


Low-speed aluminum alloy fan paired with a gear reducer, ensuring smooth operation and noise levels below 60 dB(A). The motor is available in explosion-proof or energy-efficient models, supporting multi-speed adjustment with energy savings up to 50%. Motor upgrades to Siemens or WEG motors are compatible.

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  • Transportation-friendly


Modular design facilitates road/rail transport and containerized shipping, with pre-assembled integrated units enabling direct delivery and eliminating on-site installation.

  • Supporting Water Tank


The tank is made of 304 stainless steel, with customizable dimensions and optional insulated water tanks. The supporting water tank ensures stable operation of the cooling water system, preventing pump cavitation or cooling water overflow, especially during shutdown or startup. Additionally, the tank stores and releases cooling water, maintains water quality, reduces maintenance frequency, and improves cooling efficiency.

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  • Metal Frame and Panel


The standard frame is made of hot-dip galvanized steel, with optional upgrades to 304 stainless steel or 316L stainless steel materials.



Fully Steel Modular Cooling Tower System Prameter


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Number 

Model

Dimensions(mm)

L*W*H

Water Inlet/Outlet(DN)

Motor

Fan

1

AFMB-125

2800*2800*3100

DN125/DN150

4KW-12P

18#

2

AFMB-150

3040*3040*3100

DN125/DN150

5.5KW-12P

20#

3

AFMB-250

2800*5560*3100

DN125*2/DN150*2

4KW-12P*2

18#*2

4

AFMB-300

3040*6040*3100

DN125*2/DN150*2

5.5KW-12P*2

20#*2

5

AFMB-375

2800*8320*3100

DN125*3/DN150*3

4KW-12P*3

18#*3

6

AFMB-450

3040*9040*3100

DN125*3/DN150*3

5.5KW-12P*3

20#*3

7

AFMB-500

2800*11080*3100

DN125*4/DN150*4

4KW-12P*4

18#*4

8

AFMB-600

3040*12040*3100

DN125*4/DN150*4

5.5KW-12P*4

20#*4


Fully Steel Modular Cooling Tower System Certificate


1180证书


Fully Steel Modular Cooling Tower System Service Process


Customer Requirement Communication and Confirmation Form
Design Parameters Technical Parameters of the Equipment to be Cooled or Process Water
Design Conditions Communication and Confirmation:
① Cooling water flow rate
② Inlet water temperature
③ Outlet water temperature
④ Wet-bulb temperature of the ambient air in the area of use
⑤ Cooling medium for the fluid (Special design and selection are required if the fluid is not pure water)
Purpose of Use Clarify the purpose of use, and select specialized equipment according to the different objects to be cooled.
System Conditions Determine whether the system condition is a closed and pressurized system or an open-to-atmosphere system.
Installation Site

Communicate about the installation site and evaluate the equipment compatibility conditions:

① A well-ventilated and clean location, ensuring that the air intake of the cooling tower is not affected;

② Try to avoid locations with dust, acidic exhaust, high-temperature exhaust, and excessive water vapor;

③ Avoid having the intake side of the cooling tower too close to walls or obstructions;

④ Avoid having walls or obstructions that are higher than the cooling tower;

Note: If it is not possible to meet the above installation site standards, the company can carry out special design and treatment.

Noise Control Communicate the noise restrictions of the area, conduct a noise analysis based on the different noise requirements of various regions, and carry out specialized design and selection.
Other Requirements Communicate and confirm other requirements:

① Voltage and frequency requirements

② Water quality requirements

③ Wind pressure load

④ Seismic load

⑤ Snow load

⑥ Physical properties of the fluid (for occasions other than water)

Transportation Conditions Communicate with the customer about transportation needs. Due to height restrictions during transportation, the cooling tower can be transported as a complete unit (some tower models may need to be transported in parts).

Note: If there are any other special requirements, please consult and communicate with our company's sales personnel.


Fully Steel Modular Cooling Tower System Factory Show


1180六宫格

Fully Steel Modular Cooling Tower System Application


Square modular combined cooling tower is widely used in many fields. The following are its main application fields: industrial field, petrochemical industry, metallurgical industry, electric power industry, commercial building, air conditioning system: data center, refrigeration industry, food processing, pharmaceutical industry, environmental protection field. In addition, the square counter-current cooling tower is also widely used in the large water circulation system of petroleum, chemical industry, metallurgy, power generation and other enterprises.1180x320版头11

Fully Steel Modular Cooling Tower System FAQ 


Q1:How is a cooling tower packaged?

For full container shipping(FCL), we usually wrap the items with bubble film; for less-than-container-load (LCL) shipping, we use wooden crates.

Q2:How long is the warranty period?

12 months after B/L date.If it was proved due to the quality problem,we will bear all cost for replace during quality

guarantee time.

Q3:What is an all-steel counterflow cooling tower?

The full steel counterflow cooling tower is a counterflow cooling tower whose main structure is made of full steel. A counterflow cooling tower refers to a cooling tower in which water flows downward through the packing inside the tower, while air flows upward, creating a counterflow condition.

Q4: How often should I maintain my all-steel counterflow cooling tower?

Regular maintenance is crucial for optimal performance. Key maintenance tasks include:

Daily Checks: Inspect for visible leaks, unusual noises, and proper fan operation.
Weekly Maintenance: Clean debris from the air intake and check water levels.
Monthly Inspections: Inspect fill material, tighten bolts, and check motor and fan alignment.
Annual Overhaul: Perform a thorough cleaning, inspect all components, and replace worn parts.

Q5:What are the advantages of all-steel material?

All-steel material can resist corrosion and high temperature, prolong the service life of equipment, be suitable for harsh environment and reduce maintenance cost.

Q6:How to choose the right model?

According to the cooling water volume, temperature difference, environmental conditions and site size, we can provide customized solutions to meet specific needs.

Q7:What should I pay attention to when installing?

Ensure a stable foundation and good ventilation, follow the installation guidelines, and recommend that it be operated by a professional team to ensure safety and performance.

Q8:How can I prevent scaling and algae growth in my cooling tower?


Water Treatment: Use water treatment chemicals to prevent scaling and algae growth.
Regular Cleaning: Periodically clean the fill material and water basin.
Proper Water Flow: Ensure proper water distribution to prevent stagnant areas where algae can thrive.






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