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Industrial Round Cooling Tower Water Treatment

Round counter flow cooling tower ALT series
  • ALT

  • MACH

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Product Description

Overview of FRP Round Cooling Tower for Industrial Water Treatment

FRP Round Cooling Tower for Industrial Water Treatment by Mach Cooling    Mach Cooling’s FRP round cooling towers, part of the ALT series, are advanced industrial cooling solutions designed to efficiently lower water temperatures through evaporative heat exchange. Constructed with Fiberglass Reinforced Plastic (FRP), these towers offer superior corrosion resistance, lightweight design, and a lifespan of 15 to 25 years with proper maintenance. Ideal for power plants, chemical industries, HVAC systems, and food processing, they ensure reliable performance in demanding environments. Explore our sewage cooling towers for specialized wastewater applications.

Operation Principle of FRP Round Cooling Tower


The FRP round cooling tower operates using evaporative cooling and heat exchange:

  1. Hot water from industrial or HVAC systems enters the tower’s top.

  2. Nozzles spray water onto the filler, maximizing water-air contact for efficient cooling.

  3. Evaporation absorbs heat, cooling the water as it interacts with upward-flowing air.

Operation diagram of FRP round cooling tower

Key Features of FRP Round Cooling Tower


  • Superior Corrosion Resistance

    FRP materials resist chemicals, weather, and moisture, ensuring durability in harsh environments.

  • Lightweight and High Strength

    High hardness and toughness with low weight simplify transportation, installation, and maintenance.

  • Compact Design

    Streamlined structure with minimal fan-air duct gap delivers strong airflow and excellent cooling in a small footprint.

  • High Cooling Efficiency

    Efficient water-air heat exchange via evaporation ensures effective cooling for industrial and HVAC applications.

  • Aesthetic and Modular Design

    Glossy FRP surface and modular configuration allow for visually appealing multi-unit setups.

  • Reliable Operation

    Corrosion-resistant rotary atomizers ensure stable performance with minimal maintenance.

  • Energy Efficient and Eco-Friendly

    Recycles waste heat via water circulation and features low-noise design to reduce environmental impact.

Main Components of FRP Round Cooling Tower


Motor

Fully sealed, energy-saving, low-noise motor with IP55 protection and F-level insulation, ensuring 8,000 hours of fault-free operation.

Motor for FRP round cooling tower
Fan blade for FRP round cooling tower

Fan Blade

High-efficiency axial flow fan made of ABS or aluminum alloy, offering large air volume, low noise, and adjustable angles.

Belt Reducer

High-precision belt reducer with compact structure, smooth operation, low noise, and high waterproof performance for extended durability.

Belt reducer for FRP round cooling tower
Filler for FRP round cooling tower

Filler

Modified PVC or PP oblique wave filler with convex ribs, offering large water redistribution, low ventilation resistance, and excellent thermal performance.

Sprinkler Head

Features stainless steel bearings for reliable, low-head operation and uniform water distribution, with PP pipes and waterproof sleeves to prevent floating water.

Sprinkler head for FRP round cooling tower
FRP panel for round cooling tower

FRP Panel

Made of FRP with unsaturated polyester resin and fiberglass cloth, providing superior mechanical strength and corrosion resistance.

Technical Parameters of FRP Round Cooling Tower


Model Water Flow (m³/h) Tower Diameter (mm) Tower Height (mm) Blade Diameter (mm) Power (kW) Air Volume (m³/h) Net Weight (kg) Operating Weight (kg)
ALT-15 15 1340 1780 760 0.55 8400 60 300
ALT-20 20 1340 1780 760 0.75 9600 80 320
ALT-30 30 1650 1995 920 1.1 13800 135 550
ALT-40 40 1650 1995 920 1.1 16800 150 590
ALT-50 50 1910 2045 920 1.1 19800 210 1050
ALT-60 60 2156 2165 1150 1.5 25200 260 1280
ALT-80 80 2156 2165 1150 2.2 27000 290 1410
ALT-100 100 2965 2655 1600 3.0 42000 550 1650
ALT-125 125 2965 2655 1600 4.0 49800 580 1700
ALT-150 150 2965 2655 1600 4.0 57000 600 1850

Installation Guidelines for FRP Round Cooling Tower


  • Select a well-ventilated site free from heat sources or obstructions for optimal airflow.

  • Ensure the site supports the tower’s weight and adheres to foundation specifications (±5mm elevation error).

  • Maintain spacing between towers or buildings at least equal to the tower’s diameter, with more for low-noise models.

  • Design pool depth, outlet, and discharge pipes based on specific requirements if constructing independently.

  • Avoid open flames or welding near the tower; take precautions if necessary.

  • Before operation, verify secure foundation connections, lubricate components, and check wiring.

  • Assign professional operators for regular inspections and maintenance logging.

  • Cover the tower with a tarpaulin during extended downtime to protect components.

FRP Round Cooling Tower Warehouse


Warehouse view 1 of FRP round cooling towers Warehouse view 2 of FRP round cooling towers

Applications of FRP Round Cooling Tower


  • Power Industry

    Cools high-temperature water in power plants to enhance equipment efficiency and power generation.

  • Chemical Industry

    Manages heat from chemical reactions to ensure production stability and safety.

  • Air Conditioning Systems

    Lowers condenser temperatures in large-scale commercial and industrial HVAC systems.

  • Metallurgical Industry

    Handles hot water from smelting and heat treatment to maintain equipment stability.

  • HVAC Systems

    Cools water in central HVAC systems for comfortable building temperatures.

  • Food Processing Industry

    Manages hot water from heat treatment and steaming for efficient food production.

FRP Round Cooling Tower Shipment


Shipment view 1 of FRP round cooling towers Shipment view 2 of FRP round cooling towers

Certifications


Certifications for FRP round cooling towers

Frequently Asked Questions


What are the advantages of an FRP round cooling tower?

  • Corrosion resistance: FRP withstands chemicals, weather, and moisture.

  • Lightweight: Simplifies installation and transportation.

  • Low maintenance: Durable materials reduce upkeep needs.

  • High thermal efficiency: Optimized design ensures superior cooling performance.

How does an FRP round cooling tower work?

Hot water is sprayed over fill media, and a fan drives air through the tower, causing evaporation that removes heat, cooling the water for recirculation.

Are FRP round cooling towers suitable for outdoor installation?

Yes, FRP materials are designed to withstand UV exposure, rain, and high humidity, making them ideal for outdoor use.

What is the lifespan of an FRP round cooling tower?

The lifespan is typically 15 to 25 years, depending on materials, operating conditions, and maintenance. Regular inspections extend service life.

How are FRP round cooling towers packed for shipping?

Towers are packed in wooden or plywood board packaging, suitable for 20-foot or 40-foot containers for safe transportation.

What is Mach Cooling’s production capacity for FRP round cooling towers?

Mach Cooling produces up to 200 sets per month, ensuring reliable supply for industrial needs.

What maintenance is required for FRP round cooling towers?

  • Regular cleaning to remove scale and debris.

  • Water treatment to prevent corrosion and scaling.

  • Inspection of fan blades, motors, and belts for wear.

  • Periodic filler replacement to maintain cooling efficiency.

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