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Closed Circuit Cross Flow Cooling Tower

AHC-B cross flow closed cooling tower apply transverse current cooling ,method;the bleaching rate is extremely low.
  • AHC-B

  • MACH

AHC-B:
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Product Description

Overview of Closed Circuit Cross Flow Cooling Tower

Closed Circuit Cross Flow Cooling Tower by Mach Cooling    Mach Cooling’s closed circuit cross flow cooling towers, part of the AHC-B series, are energy-efficient cooling solutions designed for industrial and commercial applications. Featuring a cross-flow design, these towers offer low water drift, corrosion resistance, and a lifespan of 10 to 15 years with proper maintenance. The closed-loop system prevents contamination, making them ideal for high-speed railways, metallurgy, chemical industries, and HVAC systems. Compare with our square counter flow cooling towers for alternative configurations.

Video Demonstration


Operating Principle of Closed Circuit Cross Flow Cooling Tower


Operating principle diagram of closed circuit cross flow cooling tower    The tower uses a water pump to circulate high-temperature fluid through a cooling coil. Spray water is distributed as fine droplets via pressure-swirl nozzles, increasing heat exchange surface area. Air flows horizontally across the falling water, transferring heat to the atmosphere via a fan. The drift eliminator captures water droplets, reducing loss, while cooled water is recirculated.

Key Features of Closed Circuit Cross Flow Cooling Tower


  • Cross-Flow Design

    Optimizes heat exchange with horizontal airflow, achieving extremely low water drift rates.

  • Large Maintenance Space

    Spacious interior design facilitates easy access for maintenance and inspections.

  • Closed-Loop Circulation

    Prevents blockages from debris and eliminates scaling in the heat exchanger.

  • Modular Heat Exchanger

    Block superposition design allows layer-by-layer installation and disassembly for easy maintenance.

  • Hot Water Circulation

    Uses hot water to prevent scaling, ensuring long-term efficiency.

  • Compact and Mobile

    No pool required, reducing footprint and enabling easy relocation.

  • Energy-Saving Operation

    Automatic digital temperature control optimizes fan and pump operation, saving up to 50% energy.

  • Low Maintenance Costs

    Simple operation and durable components minimize maintenance expenses.

Main Components of Closed Circuit Cross Flow Cooling Tower


Cooler for closed circuit cross flow cooling tower

Cooler

Stainless steel coil with corrosion resistance, freeze and pressure resistance, and dense surface to prevent scaling. Optional upgrade to red copper for enhanced performance.

Fan and Drive Assembly

Low-speed aluminum alloy fan with gear reducer ensures noise levels below 60 dB(A). Supports multi-speed motors (Siemens/WEG compatible) for up to 50% energy savings.

Fan and drive assembly for closed circuit cross flow cooling tower
Spray pump for closed circuit cross flow cooling tower

Spray Pump

High-efficiency pump (JIS-C410 standard) with large flow, low head, anti-clogging design, and low power consumption for stable, low-noise operation.

Customized Services

Options include circulating water pumps, control cabinet systems, water tanks, stainless steel housing/frames, 304/316L fasteners, dual-speed or variable frequency motors, and anti-freeze heaters.

Customized components for closed circuit cross flow cooling tower

Technical Parameters of Closed Circuit Cross Flow Cooling Tower


Model Water Flow (m³/h) Wet Bulb 28°C Length (mm) Width (mm) Height (mm) Fan Diameter (mm) Power (kW) Net Weight (kg) Operating Weight (kg) Noise Level dB(A)
AHC-B-30 30 3160 1420 3200 1200 2.2 1000 2150 59
AHC-B-40 40 3160 1800 3200 1200 3 1040 2200 59
AHC-B-50 50 3460 1800 3650 1500 4 1360 2720 60
AHC-B-65 65 3460 2100 3650 1500 5.5 1850 3580 60
AHC-B-80 80 3760 2100 4270 1800 5.5 2420 4130 60
AHC-B-100 100 3760 2600 4270 1800 7.5 2610 5210 60
AHC-B-125 125 4160 2600 4320 2200 7.5 3230 6580 61
AHC-B-150 150 4160 3000 4320 2200 11 3620 7150 61
AHC-B-175 175 3760 4160 4270 1800 5.5x2 4840 8260 62
AHC-B-200 200 3760 5160 4270 1800 7.5x2 5220 10420 62
AHC-B-250 225 4160 5160 4320 2200 7.5x2 6460 13160 63
AHC-B-300 250 4160 6960 4320 2200 11x2 7240 14300 63
AHC-B-350 300 4160 7720 4320 2200 7.5x3 9690 19740 64
AHC-B-400 350 3760 10600 4270 1800 7.5x4 10440 20840 64
AHC-B-450 400 4160 8920 4320 2200 11x3 10860 21450 65
AHC-B-500 450 4160 10280 4320 2200 7.5x4 12920 26320 65
AHC-B-600 500 4160 11880 4320 2200 11x4 14480 28600 66

Installation Guidelines for Closed Circuit Cross Flow Cooling Tower


  • Choose a well-ventilated site free from heat sources or obstructions to ensure optimal airflow.

  • Verify the site’s load-bearing capacity meets the tower’s weight requirements.

  • Ensure foundation construction adheres to specifications with a maximum elevation error of ±5mm.

  • Maintain adequate spacing around the tower for air intake and maintenance access.

  • Avoid open flames or welding near the tower; take precautions if necessary.

  • Before operation, confirm secure connections, lubricate components, and check wiring.

  • Assign professional operators for regular inspections and maintenance logging.

Factory Showcase


Factory showcase of closed circuit cross flow cooling towers

Certifications


Certifications for closed circuit cross flow cooling towers

Applications of Closed Circuit Cross Flow Cooling Tower


  • Power Industry

    Cools high-temperature fluids in power plants for efficient turbine operation.

  • Chemical Industry

    Manages heat from chemical processes, ensuring safety and production efficiency.

  • Steel Industry

    Handles cooling for smelting and forging processes to maintain equipment stability.

  • Data Centers

    Provides reliable cooling for server equipment to ensure optimal performance.

  • Pharmaceutical Industry

    Supports precise temperature control for manufacturing processes.

  • Food and Beverage Industry

    Manages heat from processing and packaging for efficient production.

Application of closed circuit cross flow cooling tower

Maintenance Precautions for Closed Circuit Cross Flow Cooling Tower


  • Equipment Maintenance

    Regularly clean dust, oil, and debris from the shell and remove scale from the heat exchange coil and spray filter to maintain efficiency.

  • Water Quality Management

    Use soft water in the heat exchange coil to prevent scaling. Regularly clean spray water (tap water) to avoid scale buildup on copper pipes.

  • Pump Maintenance

    Ensure sealed inlet pipes, fill pipelines with liquid, monitor motor current, supervise operation, avoid shutting off cooling water during high temperatures, and inspect for noise/vibration annually.

  • Mechanical Seal Maintenance

    Use clean, particle-free lubrication, avoid dry friction, and rotate the pump before starting to prevent seal damage.

Frequently Asked Questions


How does a closed circuit cross flow cooling tower work?

Process fluid flows inside coils, with spray water covering the outer surface. Heat transfers through the coil walls, creating vapor that is expelled by fans, while water is recirculated.

What are the advantages of a closed circuit cross flow cooling tower?

  • Suppresses scale formation for high-temperature fluids.

  • Large maintenance space for easy access.

  • Low noise operation, ideal for residential areas.

  • Energy-efficient with up to 50% savings via digital control.

How does it differ from a counter flow closed circuit cooling tower?

Cross flow towers have horizontal airflow, require less area in some applications, and are easier to maintain. Counter flow towers have vertical airflow and a more compact structure.

What is the application scope of a closed circuit cross flow cooling tower?

Suitable for high-temperature fluids or large temperature differences, and ideal for parallel multi-unit setups in industries like power, chemical, and data centers.

What is the lifespan of a closed circuit cross flow cooling tower?

With proper maintenance, the lifespan is typically 10 to 15 years, depending on materials, operating conditions, and maintenance practices.

What are the maintenance precautions?

  • Clean debris from air intake and water basin; adjust V-belt of reducer.

  • Use soft water in coils and clean spray water to prevent scaling.

  • Monitor pump operation, ensure sealed pipes, and avoid cavitation.

What materials are used in closed circuit cross flow cooling towers?

Exterior materials include stainless steel or galvalume sheets, with stainless steel or optional red copper coils for the heat exchanger.

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