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Closed Cross Flow Cooling Tower

The closed-circuit crossflow cooling tower is a closed-loop cooling system equipment, whose core components include heat exchange coils, a spray system, and fans. The cooling medium flows within sealed coils, while external air moves horizontally through the fill layer, exchanging heat with sprayed water to achieve efficient heat dissipation. Compared to counterflow designs, it features a more compact structure, uniform water distribution, and easier maintenance. It is widely used in industries with stringent water purity requirements, such as power generation, chemical processing, and pharmaceuticals. This design effectively prevents medium contamination, reduces water consumption, and is particularly suited for space-constrained environments or scenarios requiring controlled water loss.
  • AHC

  • MACH

AHC:
Availability:
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Product Description

1180x任意版头4Cross-flow closed cooling tower, efficient heat dissipation, energy saving and environmental protection. Adopt cross-flow design to optimize heat exchange efficiency; Closed circulation system, anti-corrosion, maintenance-free. Intelligently control the fan and water pump, and adjust the energy-saving and electricity-saving as needed. Low noise operation, adapting to the needs of many industries, stable and reliable.

Mach cooling can provide customers with a variety of cooling equipment and processes, which mainly include closed-circuit cooling towers, open cooling towers, air coolers, and industrial water tanks. At the same time, it produces and operates various specifications of cooling tower packing, cooling tower fans, cooling tower motors, reducers, and other fiberglass cooling tower accessories. It also undertakes cooling tower renovation and maintenance services. The company's products can be widely applied in areas such as high-speed railways, precision air conditioning, metallurgy and forging, oil and power, chemical and pharmaceutical industries, and heat treatment.



Closed Cross Flow Cooling Tower Video


Closed Cross Flow Cooling Tower Principle of operation


A closed-circuit crossflow cooling tower utilizes a water pump to transport high-temperature cooling water into the cooling coil, where the circulating water exchanges heat with the air inside the tower. Through a pressure-swirl nozzle system, the water is transformed into high-speed fine droplets, increasing the surface area and extending the heat exchange duration. Heat is transferred from the coil to the air, and a saturated moist steam is formed by the water film and air. This heat is then expelled into the atmosphere by the fan. Some water droplets are captured by the drift eliminator, thereby reducing water loss.

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Closed Cross Flow Cooling Tower Features


  • High heat exchange efficiency

It can effectively exchange heat and improve the cooling effect.

  • Save water

The closed design reduces the evaporation and loss of water, and can save a lot of water resources compared with the open cooling tower.

  • Low water quality requirements

The requirements for cooling water quality are relatively low, which can adapt to different water quality conditions and reduce water quality treatment costs.

  • Stable operation

The structural design is reasonable, and problems such as blockage and scaling are not easy to occur during operation, ensuring long-term stable operation.

  • Small floor space

Compared with other types of cooling towers, the cross-flow closed cooling tower occupies a smaller floor space under the same cooling capacity.

  • Convenient maintenance

Simple internal structure, small maintenance workload and low maintenance cost.

  • Strong adaptability

It can accommodate various working environments and conditions, maintaining normal operation even under harsh circumstances such as high temperatures and high humidity.

   

Closed Cross Flow Cooling Tower Main Parts


IMG_7637
  • Cooler


The coil is made of stainless steel, offering strong corrosion resistance for acid-base environments; freeze and pressure resistance to reduce winter pipe burst risks; dense surface to prevent scaling and extend lifespan; high heat dissipation efficiency with low maintenance costs. It can be upgraded to red copper tube material.

  • Fan and Drive Assembly


Low-speed aluminum alloy fan paired with a gear reducer, ensuring smooth operation and noise levels below 60 dB(A). The motor is available in explosion-proof or energy-efficient models, supporting multi-speed adjustment with energy savings up to 50%. Motor upgrades to Siemens or WEG motors are compatible.


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1742279511543


  • Spary pump


This high-efficiency pump complies with the JIS-C410 standard, featuring large flow rate, low head, anti-clogging design, high efficiency, minimal energy loss, and extremely low power consumption. Its compact structure, small size, and aesthetically pleasing design ensure easy installation, stable operation, and low noise. With high component concentricity, leak-proof performance, and simplified maintenance, the pump offers both reliability and user-friendly functionality.

  • Customized service


Circulating Water Pump / Control Cabinet System / Water Tank / Stainless Steel Housing and Frame / Fasteners (304/316L) / Dual-speed Motors and Variable Frequency Motor Anti-freeze Heaters

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Closed Cross Flow Cooling Tower Prameter


Model Water
flow
m³/h
Fan
 power
   kw
Airflow
rate
m³/h
Spray pump
 Intak
 export

Weight(KG)

Size mm
(L*W*H)
Power
kw
Water
m³/h

Dry

Operating
AHC-30 30 1.1(2) 38000 0.75 45 DN80 1200 3000 2600*1940*2200
AHC-50 50 1.1(3) 57000 1.1 60 DN100 1580 3780 3000*1940*2580
AHC-80 80 1.5(4) 91000 2.2 85 DN125 2050 4920 3800*2240*2880
AHC-100 100 1.5(4) 102000 3 114 DN125 2150 5100 3800*2240*2880
AHC-125 125 2.2(4) 130000 3 140 DN100*2 2800 6800 5000*2240*2910
AHC-150 150 2.2(4) 150000 4 140 DN100*2 3200 7820 5000*2240*2910
AHC-175 175 2.2(4) 150000 2.2*2 140 DN100*2 3300 8000 5000*2240*2910
AHC-200 200 4.0(4) 240000 3*2 160 DN125*2 5000 9000 5360*2600*3660
AHC-225 225 4.0(4) 240000 3*2 160 DN125*2 5500 10000 5360*2600*3660
AHC-250 250 5.5(4) 260000 3*2 160 DN150*2 6500 11500 5940*2900*3860
AHC-300 300 5.5(4) 260000 4*2 160 DN150*2 7000 12000 5940*2900*3860



Closed Cross Flow Cooling Tower Factory Show


1180九宫格



Closed Cross Flow Cooling Tower Certificate


1180证书

Closed Cross Flow Cooling Tower Application


Cross-flow closed cooling towers are widely used, mainly including the following aspects: Power industry, chemical industry, steel industry, data center, pharmaceutical industry, food and beverage industry.

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Closed Cross Flow Cooling Tower Maintenance Precautions



1. Maintenance of equipment:

Regularly clean the dust, oil stains, and other debris on the outer shell, and also remove the scale on the heat exchange coil. Regularly clean the spray filter. The scaling material is the biggest influencing factor on the heat dissipation effect of the heat transfer coil.

2. Water quality management and maintenance:

Due to the good heat dissipation effect inside the heat exchange coil and long-term exposure to hot water circulation, it is relatively easy to scale. Therefore, soft water must be used for the internal water of the heat exchange coil. The outer layer of the cooler is sprayed with a spray pump, and the spray water is tap water. If it frequently comes into contact with hot copper pipes, scaling will definitely occur, and it should be regularly cleaned.

3. Maintenance and upkeep of pumps:

① The inlet pipe must be highly sealed;

② The imported pipeline must be filled with liquid, and the pump is prohibited from running for a long time in a cavitation state;

③ Regularly check the current of the motor and ensure that it does not exceed the rated current of the motor;

④ The pump should be supervised by a dedicated person during operation to prevent accidents;

⑤ It is strictly prohibited to arbitrarily turn off the cooling water supply during high temperature operation;

⑥ After long-term operation of the pump, if the noise and vibration of the unit increase due to mechanical wear, it should be stopped for inspection. If necessary, vulnerable parts and bearings can be replaced. The maintenance period of the unit is one year.

4. Maintenance and upkeep of mechanical seals inside the pump:

① Mechanical seal lubrication should be clean and free of solid particles;

② Mechanical seals are strictly prohibited from working under dry friction conditions

③ Before starting, the pump (motor) should be turned a few times to avoid damaging the seal when suddenly started.



Closed Cross Flow Cooling Tower FAQ



1. How does a crossflow closed circuit cooling tower work?

In a crossflow closed circuit cooling tower, the process fluid (e.g., water, oil, or other liquids) flows inside the coils. The outer surface of the coils is covered by spray water. Heat from the fluid is transferred through the coil walls, creating saturated warm vapor with water and air. The heat is expelled into the atmosphere by fans, while water is retained in the collection trough for recirculation and spraying.

2. What are the merits of a crossflow closed circuit cooling tower?

The merits of a crossflow closed circuit cooling tower include its ability to suppress scale formation on the outer coil surface, making it highly suitable for cooling fluids with high temperatures or significant cooling temperature differences. Its large central space facilitates convenient maintenance and personnel access for inspection. Additionally, it operates with low noise levels, making it ideal for applications like residential central air conditioning where noise control is critical.

3. How does a crossflow closed circuit cooling tower differ from a counterflow closed circuit cooling tower?

In a crossflow closed circuit cooling tower, air flows horizontally through the falling cooling water. In contrast, a counterflow closed circuit cooling tower features air moving in the opposite direction to the falling water. Crossflow cooling towers may require less total area in certain applications and are easier to maintain. On the other hand, counterflow cooling towers have a compact structure and occupy less space.

4. What is the application scope of a crossflow closed circuit cooling tower?

Crossflow closed circuit cooling towers are suitable for cooling fluids with high temperatures or significant cooling temperature differences. They can also be applied in projects where multiple units are arranged in parallel to accommodate various water flow rates.

5. What are the maintenance precautions for a crossflow closed circuit cooling tower?

When using a crossflow closed circuit cooling tower, it is important to remove debris from around the air intake side or the bottom of the tower. Regularly check whether the V - belt of the reducer is properly adjusted and clean out any debris from the water basin and the interior of the tower.

6. What is the material of a crossflow closed circuit cooling tower?

The exterior material of a crossflow closed circuit cooling tower is typically made of metal stainless steel sheets or galvalume sheets.

7. What are the structural features of a crossflow closed circuit cooling tower?

Crossflow closed circuit cooling towers feature single - side air intake with a horizontal airflow direction. The cooling and heat dissipation materials in the air intake design consist of a condenser and packing. The upper part is designed with a condenser, while the lower part contains the packing. On the top of the other side, multiple small - size fans are installed, and an additional layer of water eliminator is also incorporated.




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