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Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower

  • AD-HG

  • MACH

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Product Description

Overview of Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower

Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower by Mach Cooling    Mach Cooling’s industrial square jointable cross-flow steel frame cooling towers, part of the AD-HG series, are high-capacity cooling solutions designed for industrial applications. With a lifespan of 15-20 years with proper maintenance, these towers feature a modular, jointable design with corrosion-resistant FRP panels and steel frames. Ideal for power, chemical, semiconductor, and data center industries, they offer low noise (≤70-73 dB(A)), energy efficiency, and easy assembly. Compare with our square cross-flow cooling towers for alternative configurations.

Operating Principle of Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower


The industrial square jointable cross-flow cooling tower achieves efficient heat exchange through a cross-flow mechanism:

  1. Hot water is sprayed from the top onto the fill layer, forming a water film.

  2. Air enters through dual-side intakes and flows horizontally across the fill, driven by top-mounted fans.

  3. Water evaporates, absorbing heat, while the remaining water is cooled and collected in the bottom sump for recirculation.

Operating principle diagram of industrial square jointable cross-flow cooling tower

Key Features of Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower


  • Effective Cooling

    Utilizes evaporation and heat absorption to significantly reduce water temperature for industrial processes.

  • Energy Conservation

    Optimized design with energy-efficient motors reduces power consumption and environmental impact.

  • Stable Temperature Control

    Ensures consistent equipment operation at optimal temperatures during industrial production.

  • Intelligent Control

    Real-time monitoring and automatic adjustment of cooling demand enhance energy efficiency.

  • Structural Durability

    Corrosion-resistant FRP panels and steel frames ensure long-term stability in harsh environments.

  • Jointable Modular Design

    Square, jointable structure allows flexible configuration and easy assembly for large-scale applications.

Main Components of Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower


Tower Structure

FRP panels and internal steel frame (upgradable to 304/316 stainless steel) provide excellent corrosion resistance and strength, ideal for outdoor environments.

Tower structure for industrial square jointable cross-flow cooling tower
Fan system for industrial square jointable cross-flow cooling tower

Fan System

Aluminum alloy, FRP, or stainless steel blades with IEC-compliant energy-efficient motors and gearboxes optimize airflow and reduce energy consumption.

Customized Services

Options include circulating water pumps, control cabinet systems, water tanks, stainless steel housing/frames (304/316L), dual-speed or variable frequency motors, and anti-freeze heaters.

Customized components for industrial square jointable cross-flow cooling tower

Technical Parameters of Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower


Model Water Flow (m³/h) Length (mm) Width (mm) Height (mm) Air Flow (m³/h x10⊃3;) Fan Diameter (mm) Motor Power (kW) Dry Weight (t) Operating Weight (t) Noise dB(A)
AD-HG-800 800 10560 6400 8600 500 4700 30 24.8 38.4 ≤70
AD-HG-1000 1000 12000 7600 9100 686 4700 45 30.1 51.3 ≤70
AD-HG-1500 1500 13040 9800 10100 1000 6000 55 41.6 66.2 ≤71
AD-HG-2000 2000 14920 10600 11550 1350 7320 90 55.9 85 ≤71.5
AD-HG-2500 2500 16200 11700 12570 1750 8000 110 63.7 98.6 ≤72
AD-HG-3000 3000 16600 12900 13110 2000 8530 132 73.2 116.9 ≤72.5
AD-HG-3500 3500 17000 13800 13410 2300 8530 160 81.9 130.7 ≤73
AD-HG-4000 4000 18400 15600 13910 2550 9140 160 93.5 149.2 ≤73
AD-HG-4500 4500 18400 17400 13910 2950 9140 200 107.5 168.8 ≤73

Foundation Details for Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower


Model B0 (mm) B1 (mm) B2 (mm) L0 (mm) L1 (mm) L2 (mm) L3 (mm) L4 (mm) L5 (mm)
AD-HG-800 12800 6400 1600 9270 1900 2960 12020 4185 1200
AD-HG-1000 15200 7600 1900 11080 2000 3540 13380 4065 1500
AD-HG-1500 19600 9800 2450 12060 2200 3830 14360 4220 2000
AD-HG-2000 21200 10600 2650 12780 2500 4390 16080 4730 2000
AD-HG-2500 23400 11700 1950 14980 2800 4690 17280 4890 1500
AD-HG-3000 25800 12900 2150 15320 3000 4690 17620 5390 1600
AD-HG-3500 27600 13800 2300 15640 3200 4690 17940 5890 1800
AD-HG-4000 31200 15600 2600 17040 3200 5320 19340 5190 2100
AD-HG-4500 34800 17400 2900 17040 3200 5320 19340 5190 2400

Notes: Foundation drawings show two towers joined; adjust dimensions for different tower counts. Use the top face of pre-buried steel plates as reference, with ±5mm height tolerance and ±10mm for foundation centers. Weld tower pillars to pre-buried steel plates.

Foundation detail for AD-HG-800-2000 cooling tower

Installation Guidelines for Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower


  • Select a well-ventilated site free from heat sources, dust, or obstructions for optimal airflow.

  • Verify the site’s load-bearing capacity to support the tower’s substantial weight.

  • Ensure foundation construction aligns with supplier specifications, with a maximum elevation error of ±5mm and ±10mm for foundation centers.

  • Weld tower pillars to pre-buried steel plates for secure installation.

  • Avoid open flames or welding near the tower; take precautions if necessary.

  • Before operation, confirm secure connections, lubricate components, and check wiring.

  • Assign professional operators for regular inspections and maintenance logging.

Applications of Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower


  • Power Industry

    Cools heat from steam condensation in thermal power plants for efficient operation.

  • Chemical and Petroleum Industries

    Manages high-temperature materials during chemical reactions for safety and efficiency.

  • Semiconductor Manufacturing

    Maintains precise temperature control for chip production processes.

  • Pharmaceutical Industry

    Ensures temperature stability in biopharmaceutical processes for consistent quality.

  • Data Centers and Cloud Computing

    Optimizes energy efficiency and operating costs for server cooling.

Application of industrial square jointable cross-flow cooling tower

Maintenance Precautions for Industrial Square Jointable Cross-Flow Steel Frame Cooling Tower


  • Equipment Maintenance

    Regularly clean dust, debris, and scale from the tower body, fill, and water distribution system to maintain efficiency.

  • Water Quality Management

    Use treated water to prevent scaling and algae growth in the fill and water distribution components.

  • Fan Maintenance

    Inspect fan operation for noise or vibration, lubricate components, and ensure proper gearbox alignment.

Frequently Asked Questions


What is the main material of the industrial square jointable cross-flow cooling tower?

The tower uses FRP panels and a steel frame (upgradable to 304/316 stainless steel), with PVC fill for efficient heat exchange.

How long does it take to install a jointable cross-flow cooling tower?

Installation takes 3-7 days, depending on model size and site conditions, with detailed guidance from Mach Cooling.

Is the maintenance cost of the cooling tower high?

Maintenance costs are low due to corrosion-resistant FRP and steel materials and modular design, with regular cleaning minimizing expenses.

Is the noise of the cooling tower loud?

Noise levels are low (≤70-73 dB(A)) due to high-efficiency fans and optimized design, suitable for industrial environments.

What is the cooling effect of the jointable cross-flow cooling tower?

The cooling effect depends on water volume, inlet/outlet temperatures, and ambient conditions, with customized models ensuring optimal performance.

Can the cooling tower be customized?

Yes, Mach Cooling offers customization of size, cooling capacity, materials, and control systems to meet specific industrial needs.

What is the lifespan of the jointable cross-flow cooling tower?

With proper maintenance, the lifespan is typically 15-20 years, thanks to durable FRP and steel components.

What is the operating cost of the cooling tower?

Operating costs are minimized by energy-efficient fans, motors, and intelligent control systems, reducing power consumption and maintenance needs.

What after-sales services are provided?

Mach Cooling offers comprehensive after-sales support, including technical consultation, installation guidance, maintenance training, and spare parts supply.

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