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Square Cross-flow Cooling Tower

  • AH

  • MACH

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Product Description

Overview of Square Cross-flow Cooling Tower

Square Cross-flow Cooling Tower by Mach Cooling    Mach Cooling’s square cross-flow cooling towers, part of the AH series, are energy-efficient cooling solutions designed for industrial and commercial applications. With a cross-flow design and a lifespan of 15-20 years with proper maintenance, these towers use corrosion-resistant materials like FRP or hot-dip galvanized steel for durability in harsh environments. Ideal for steel, chemical, power, and HVAC systems, they offer low noise, minimal maintenance, and a compact footprint. Compare with our square counterflow cooling towers for alternative configurations.

Operating Principle of Square Cross-flow Cooling Tower


The square cross-flow cooling tower achieves efficient heat exchange through a cross-flow mechanism:

  1. Hot water is sprayed onto the packing layer via a water distribution system, forming a water film.

  2. Air enters through dual-side intakes and flows horizontally across the packing, driven by top-mounted fans.

  3. Water evaporates, absorbing heat, while the remaining water is cooled and collected in the bottom sump for recirculation.

Operating principle diagram of square cross-flow cooling tower

Key Features of Square Cross-flow Cooling Tower


  • Energy Saving and High Efficiency

    Optimized heat exchange design and aerodynamic fan/motor selection reduce energy consumption while ensuring effective heat transfer.

  • Environmental Protection

    Eco-friendly materials and water-saving nozzles minimize water consumption and wastewater discharge, supporting sustainable development.

  • Stable and Reliable

    Corrosion-resistant materials and modular design ensure durability and reliability in harsh environments, with rapid assembly for easy maintenance.

  • Convenient Maintenance

    Exposed, accessible components and internal maintenance space allow for easy inspection and upkeep without downtime.

  • Low Noise Operation

    Low-speed fans and optimized water-air interaction keep noise levels at 57-62 dB(A), ideal for noise-sensitive areas.

  • Space-Saving Design

    Compact structure and adjustable height make it suitable for space-constrained sites while maintaining high cooling capacity.

Main Components of Square Cross-flow Cooling Tower


Tower Structure

Hot-dip galvanized steel or FRP shell with corrosion-resistant gel coat, featuring UV resistance, anti-aging properties, dual-side air intake, and stability against Category 12 typhoons and seismic events.

Tower structure for square cross-flow cooling tower
Fill system for square cross-flow cooling tower

Fill System

Modified PVC bidirectional corrugated sheets or X-wave patterned fill media with surface protrusions enhance water film formation, improving heat dissipation and reducing water splash.

Water Distribution System

Basin-type or gravity-fed nozzles with galvanized steel or ABS pipes ensure uniform spray, clog resistance, and low noise, with protective covers for ultra-low noise models.

Water distribution system for square cross-flow cooling tower
Fan and drive assembly for square cross-flow cooling tower

Fan and Drive Assembly

Aluminum alloy wide-blade axial flow fan with low-speed design (57-62 dB(A)) and belt-driven gear reducer or direct-drive motor, offering 30-50% energy savings.

Technical Parameters of Square Cross-flow Cooling Tower


Model Flow (m³/h) Pressure (x10⁴ Pa) Width (mm) Length (mm) Height (mm) H1 (mm) H2 (mm) Fan Diameter (mm) Motor Power (kW) Dry Weight (t) Wet Weight (t)
AH-100L/S 100 3.6 3600 2000 3680 2300 715 1800×1 4.0×1 0.86 2.26
AH-125L/S 125 3.8 3600 2300 3680 2300 715 1800×1 4.0×1 1.08 2.83
AH-150L/S 150 3.8 3800 2600 3720 2300 750 2000×1 5.5×1 1.18 3.55
AH-175L/S 175 4.0 3800 2920 3720 2300 750 2000×1 5.5×1 1.30 3.81
AH-200L/S 200 4.0 4400 3040 3760 2300 700 2400×1 7.5×1 1.60 4.02
AH-200L/D 200 3.6 3600 4000 3680 2300 715 1800×2 4.0×2 1.65 4.30
AH-250L/D 250 3.8 3600 4600 3680 2300 715 1800×2 4.0×2 2.05 5.38
AH-300L/D 300 3.8 3800 5200 3720 2300 750 2000×2 5.5×2 2.24 6.75
AH-350L/D 350 4.0 3800 5840 3720 2300 750 2000×2 5.5×2 2.47 7.23
AH-400L/D 400 4.0 4400 6080 3760 2300 700 2400×2 7.5×2 3.04 7.65
AH-300L/T 300 3.6 3600 6000 3680 2300 715 1800×3 4.0×3 2.45 6.44
AH-375L/T 375 3.8 3600 6900 3680 2300 715 1800×3 4.0×3 3.08 8.07
AH-450L/T 450 3.8 3800 7800 3720 2300 750 2000×3 5.5×3 3.36 10.11
AH-525L/T 525 4.0 3800 8760 3720 2300 750 2000×3 5.5×3 3.71 10.86
AH-600L/T 600 4.0 4400 9120 3760 2300 700 2400×3 7.5×3 4.56 11.46

Installation Guidelines for Square Cross-flow Cooling Tower


  • Select a well-ventilated site free from heat sources, dust, or obstructions for optimal airflow.

  • Verify the site’s load-bearing capacity to support the tower’s weight.

  • Ensure foundation construction aligns with supplier specifications, with a maximum elevation error of ±5mm.

  • Maintain adequate spacing between towers or buildings to ensure proper air intake, especially for ultra-low noise models.

  • Design pool depth, outlet, and discharge pipes based on specific requirements if constructing independently.

  • Avoid open flames or welding near the tower; take precautions if necessary.

  • Before operation, confirm secure connections, lubricate components, and check wiring.

  • Assign professional operators for regular inspections and maintenance logging.

Applications of Square Cross-flow Cooling Tower


  • Air Conditioning and Refrigeration

    Provides efficient cooling for large-scale HVAC systems in commercial buildings.

  • Power Generation

    Cools process fluids to support turbine performance in power plants.

  • Metallurgical Industry

    Manages heat during smelting and forging for equipment stability.

  • Chemical Industry

    Handles heat from chemical processes to ensure safety and efficiency.

  • Electronic Manufacturing

    Ensures precise temperature control for manufacturing processes.

  • Food Processing

    Cools equipment during production for consistent quality and efficiency.

Application of square cross-flow cooling tower

Maintenance Precautions for Square Cross-flow Cooling Tower


  • Equipment Maintenance

    Regularly clean dust, debris, and scale from the tower body, packing, and water distribution system to maintain efficiency.

  • Water Quality Management

    Use treated water to prevent scaling and algae growth in the packing and water distribution components.

  • Fan Maintenance

    Inspect fan operation for noise or vibration, lubricate components, and ensure proper belt tension.

Frequently Asked Questions


What is the main material of the square cross-flow cooling tower?

The tower body is made of hot-dip galvanized steel or FRP with a corrosion-resistant gel coat, and packing is typically PVC for durability and heat exchange efficiency.

How long does it take to install a square cross-flow cooling tower?

Installation takes 1-2 days for smaller models and 3-5 days for larger ones, depending on site conditions, with detailed guidance from Mach Cooling.

Is the maintenance cost of the cooling tower high?

Maintenance costs are low due to corrosion-resistant materials, modular design, and accessible components, with regular cleaning minimizing expenses.

Is the noise of the cooling tower loud?

Noise levels are low (57-62 dB(A)) due to low-speed fans and optimized design, with ultra-low noise models available for sensitive environments.

What is the cooling effect of the square cross-flow cooling tower?

The cooling effect depends on water volume, inlet/outlet temperatures, and ambient conditions, with customized models ensuring optimal performance.

Can the cooling tower be customized?

Yes, Mach Cooling offers customization of size, cooling capacity, materials, and design to meet specific application needs.

What is the lifespan of the square cross-flow cooling tower?

With proper maintenance, the lifespan is typically 15-20 years, thanks to corrosion-resistant materials and robust construction.

What is the operating cost of the cooling tower?

Operating costs are low due to energy-saving fans and motors (30-50% savings) and minimal maintenance requirements.

What after-sales services are provided?

Mach Cooling offers comprehensive after-sales support, including technical consultation, installation guidance, maintenance training, and spare parts supply.

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